You are here: Home » News » How To Make Mortise And Tenon Joints with Hand Tools?

How To Make Mortise And Tenon Joints with Hand Tools?

Views: 222     Author: Edvo     Publish Time: 2025-04-05      Origin: Site

Inquire

facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
whatsapp sharing button
kakao sharing button
snapchat sharing button
telegram sharing button
sharethis sharing button

Content Menu

Introduction to Mortise and Tenon Joints

>> Anatomy of a Mortise and Tenon Joint

Tools Required

Step-by-Step Guide to Making a Mortise and Tenon Joint

>> Step 1: Mark the Tenon Shoulder Line

>> Step 2: Mark the Tenon Cheeks and Mortise Walls

>> Step 3: Saw the Tenon Cheeks

>> Step 4: Remove the Tenon Cheeks and Cut the Shoulders

>> Step 5: Cut the Tenon Sides

>> Step 6: Layout the Mortise

>> Step 7: Chop the Mortise

Advanced Techniques for Mortise and Tenon Joints

>> 1. Pinned Tenon

>> 2. Wedge Tenon

>> 3. Drawbored Tenon

Tips and Tricks for Making Mortise and Tenon Joints

>> 1. Use Proper Reference Faces

>> 2. Cut Slightly Oversized

>> 3. Use a Marking Gauge

>> 4. Practice on Scrap Wood

Common Mistakes to Avoid

>> 1. Inaccurate Marking

>> 2. Incorrect Tenon Size

>> 3. Insufficient Mortise Depth

Variations of Mortise and Tenon Joints

>> Through Tenon

>> Pinned Tenon

>> Wedge Tenon

Conclusion

Frequently Asked Questions

>> 1. What are the essential tools needed for making a mortise and tenon joint?

>> 2. How do you ensure accurate marking for the tenon and mortise?

>> 3. What is the difference between a blind and through tenon?

>> 4. How do you adjust the tenon to fit the mortise perfectly?

>> 5. What are some variations of mortise and tenon joints?

Citations:

Mortise and tenon joints are one of the most traditional and robust methods used in woodworking to connect two pieces of wood. They are widely used in furniture making due to their strength and durability. In this article, we will explore the process of creating mortise and tenon joints using hand tools, which is a fundamental skill for both professional and hobbyist woodworkers.

mortise and tenon joints with hand tools

Introduction to Mortise and Tenon Joints

A mortise and tenon joint consists of two main parts: the mortise, which is a recessed area in one piece of wood, and the tenon, which is a protruding part on the other piece of wood that fits into the mortise. The tenon has cheeks (the sides that fit into the mortise) and shoulders (the parts that stop against the edges of the mortise).

Anatomy of a Mortise and Tenon Joint

The anatomy includes:

- Mortise: The recessed area.

- Tenon: The protruding part.

- Tenon Cheeks: The sides of the tenon that fit into the mortise.

- Tenon Shoulders: The parts that stop against the edges of the mortise.

Tools Required

To make a mortise and tenon joint with hand tools, you will need:

- Square: For ensuring accurate right angles.

- Marking Gauge: For consistent marking of the tenon and mortise dimensions.

- Scribing Knife: For precise marking of cut lines.

- Fine-toothed Saw (e.g., dovetail saw or backsaw): For cutting the tenon cheeks.

- Chisels: For removing waste from the mortise.

- Mallet: For tapping chisels during mortise removal.

Step-by-Step Guide to Making a Mortise and Tenon Joint

Step 1: Mark the Tenon Shoulder Line

1. Layout: Place the tenon board on top of the mortise board to determine the depth of the tenon.

2. Marking: Use a pencil to mark the shoulder line where the tenon will stop against the mortise.

3. Reference Faces: Mark reference faces and edges to ensure consistent measurements.

Step 2: Mark the Tenon Cheeks and Mortise Walls

1. Marking Gauge: Set the marking gauge to the width of the tenon cheeks.

2. Scribe Lines: Use the gauge to scribe lines around the tenon board for the cheeks.

3. Mortise Layout: Mark the mortise walls on the mortise board using the tenon as a guide.

Step 3: Saw the Tenon Cheeks

1. Fine-toothed Saw: Use a dovetail saw or backsaw to cut along the scribed lines for the tenon cheeks.

2. Cutting Technique: Cut slightly outside the line to ensure the tenon is not too small.

Step 4: Remove the Tenon Cheeks and Cut the Shoulders

1. Crosscut Saw: Use a crosscut saw to remove excess wood from the shoulders.

2. Chisel: Pare the shoulders to fit perfectly against the mortise edges.

Step 5: Cut the Tenon Sides

1. Marking Gauge: Adjust the gauge to mark the sides of the tenon.

2. Fine-toothed Saw: Cut along these lines to trim the tenon sides.

Step 6: Layout the Mortise

1. Marking Knife: Use the finished tenon to mark the mortise area on the mortise board.

2. Square: Ensure the marks are square and aligned with the reference edges.

Step 7: Chop the Mortise

1. Drill (Optional): Use a drill press to remove waste from the mortise area.

2. Chisel and Mallet: Chop out the remaining waste to the scribed lines.

3. Final Trimming: Use a chisel to trim the mortise edges for a precise fit.

mill lumber with hand tools

Advanced Techniques for Mortise and Tenon Joints

1. Pinned Tenon

A pinned tenon involves inserting pins through both the tenon and mortise to add additional strength. This technique is particularly useful for heavy-duty furniture or when working with softer woods.

2. Wedge Tenon

A wedge tenon involves inserting wedges into slots in the tenon to create a strong, self-locking joint. This method is ideal for joints that need to withstand significant stress or movement.

3. Drawbored Tenon

A drawbored tenon uses a peg to pull the tenon into the mortise, creating a tight and secure fit. This technique is excellent for ensuring that the joint remains tight over time.

Tips and Tricks for Making Mortise and Tenon Joints

1. Use Proper Reference Faces

Always mark from the same reference face and edge to ensure consistent measurements and accurate alignment.

2. Cut Slightly Oversized

Cut the tenon cheeks slightly larger than needed and trim them down for a precise fit. This ensures that the tenon is not too small and can be adjusted to fit snugly into the mortise.

3. Use a Marking Gauge

A marking gauge is essential for maintaining consistent dimensions across multiple joints, ensuring uniformity and precision.

4. Practice on Scrap Wood

Before working on your final project, practice making mortise and tenon joints on scrap wood to develop your skills and refine your technique.

Common Mistakes to Avoid

1. Inaccurate Marking

Ensure that all markings are accurate and consistent. Inaccurate markings can lead to poorly fitting joints.

2. Incorrect Tenon Size

Cutting the tenon too small can result in a loose joint, while cutting it too large can make it difficult to fit into the mortise.

3. Insufficient Mortise Depth

Failing to cut the mortise deep enough can prevent the tenon from seating properly, leading to a weak joint.

Variations of Mortise and Tenon Joints

Through Tenon

A through tenon extends completely through the mortise board, often used for aesthetic purposes.

Pinned Tenon

A pinned tenon adds additional strength by inserting pins through both the tenon and mortise.

Wedge Tenon

A wedge tenon involves inserting wedges into slots in the tenon to create a strong, self-locking joint.

Conclusion

Creating mortise and tenon joints with hand tools requires patience, precision, and practice. It is a fundamental skill that enhances the durability and beauty of wooden furniture. By following these steps and using the right tools, you can master this traditional woodworking technique.

dovetail joints with hand tools

Frequently Asked Questions

1. What are the essential tools needed for making a mortise and tenon joint?

Answer: The essential tools include a square, marking gauge, scribing knife, fine-toothed saw, chisels, and a mallet. A drill press can also be useful for removing waste from the mortise.

2. How do you ensure accurate marking for the tenon and mortise?

Answer: Use a marking gauge to consistently mark the dimensions of the tenon and mortise. Always mark from the same reference face and edge to ensure accuracy.

3. What is the difference between a blind and through tenon?

Answer: A blind tenon does not extend through the mortise board, while a through tenon does, often for aesthetic or structural reasons.

4. How do you adjust the tenon to fit the mortise perfectly?

Answer: Use sandpaper or a plane to slightly reduce the size of the tenon until it fits snugly into the mortise.

5. What are some variations of mortise and tenon joints?

Answer: Variations include through tenons, pinned tenons, and wedge tenons, each offering different strengths and appearances.

Citations:

[1] https://woodandshop.com/how-to-make-mortise-and-tenon-joints-with-hand-tools/

[2] https://www.youtube.com/watch?v=krB62gt_Wi4

[3] https://ecochoice.co.uk/master-the-mortise-and-tenon-joint/

[4] https://www.youtube.com/watch?v=O-j__IVfbeY

[5] https://www.rockler.com/learn/hand-cut-mortise-tenon-joints

[6] https://www.familyhandyman.com/project/how-to-make-simple-mortise-and-tenon-joints/

[7] https://www.youtube.com/watch?v=NeWu0yG0ux0

[8] https://www.youtube.com/watch?v=KOEYimvaQz4

[9] https://www.suizan.net/blogs/news/how-to-make-a-mortise-and-tenon-joint-with-japanese-tools

[10] https://www.youtube.com/watch?v=XXRs_mGjVGg

[11] https://www.instructables.com/Make-a-Mortise-Tenon-Joint-Stub/

[12] https://study.com/learn/lesson/mortise-tenon-joint-construction.html

[13] https://www.youtube.com/watch?v=4M9jlwAQ4zY

[14] https://www.woodmagazine.com/woodworking-how-to/joinery/mortise-tenon-joinery/master-mortise-and-tenon-joint

[15] https://www.youtube.com/watch?v=LPBkO2chZxk

[16] https://www.youtube.com/watch?v=aBodzmUGtdw

[17] https://www.youtube.com/watch?v=2Pe7Q1I53w8

[18] http://www.woodworkbasics.com/how-to-make-mortise-and-tenon-joints.html

[19] https://www.woodworkersjournal.com/hand-cutting-mortise-and-tenons/

[20] https://www.shutterstock.com/search/mortise-tenon-joint

[21] https://www.shutterstock.com/search/mortise-tenon

[22] https://www.istockphoto.com/photos/tenon-mortise-wood-workshop

[23] https://www.instagram.com/robcosman_handtoolwoodworking/reel/CnOFn2_JcC8/

[24] https://woodworksbyjohn.com/category/mortise-and-tenon-joint/

[25] https://www.tiktok.com/@takurou_seino/video/7473473083777617160

[26] https://www.youtube.com/playlist?list=PLb05GHmjNNyAWFgfc2wwbSMGZhF9lAFcL

[27] https://www.finewoodworking.com/2021/03/10/7-things-about-hand-cut-mortise-and-tenon-joints

[28] https://www.youtube.com/watch?v=LMVR9H7B02k

[29] https://www.youtube.com/watch?v=YfwmpjsRRuw

[30] https://www.youtube.com/watch?v=0sWuwHtAqtQ

[31] https://www.instructables.com/How-To-Make-a-Mortise-Tenon-Joint-on-a-Router-Tabl/

[32] https://www.axminstertools.com/ideas-advice/how-to-make-a-motice-tenon-joint/

[33] https://woodworking.stackexchange.com/questions/735/how-do-i-make-a-mortise-and-tenon-joints-by-hand

[34] https://robcosman.com/products/dvd-technique-series-6-hand-cut-mortise-and-tenon

Table of Content list
iztools is a leading industrial and trading company based in Yucheng, Shangqiu, known as the hardware tools capital of China. The company operates its own modern manufacturing facility, specializing in the development, production, and sales of high-quality hand tools.
CONTACT US
We have an excellent technical team
Contact us
Follow Us
Copyright © iztools. All Rights Reserved.